Pick Accuracy — verified across 2.4M daily cycles
Throughput Increase — median result across 47 deployments
Deployment — from signed contract to full operational capacity
The workforce that never calls in sick.
RoboFleet autonomous mobile robots integrate with your existing WMS in days, not quarters. No facility rebuild. No retraining budget. Just the throughput your operation was promised.
Meridian Logistics Group
340,000 sq ft · Memphis, TN · 3PL Multi-Client Fulfillment
The Problem
"We had 14 open picker positions we couldn't fill for three months straight. Our labor agency was charging us 34% premium on temp headcount, and we were still missing our SLA windows on 40% of same-day orders. We had the volume — we just couldn't physically move it."
— Darnell Washington, VP Operations, Meridian Logistics Group
Integration Timeline
Site survey & WMS API handshake
RoboFleet engineers map the 340,000 sq ft floor. SAP EWM integration confirmed in 19 hours.
Fleet staging & charging infrastructure
24 AMRs staged in designated marshaling zone. 8 charging bays installed with zero structural modification.
Shadow mode parallel run
Robots run alongside human pickers. Discrepancy rate: 0.3%. Confidence threshold crossed on day 12.
Zone handover — aisles A through F
Human pickers redeployed to receiving and quality control. Robot throughput exceeds baseline within 6 hours.
Full facility cutover
All 18 pick zones transferred. Peak shift throughput: 4,200 units/hour vs. 1,290 prior.
Operational sign-off
Client signs off 3 days ahead of contracted deadline. SLA compliance: 100%.
Results — 90 Days Post-Deployment
Meridian recovered their deployment cost in 11 weeks.
See what the same deployment means for your facility.
Vantara Retail Distribution
680,000 sq ft · Columbus, OH · Omnichannel Retail Fulfillment
The Problem
"We promised our retail clients same-day ship on any order placed before 2 PM. We hit that target 61% of the time. Come Q4, we were looking at 3.8 million units in a four-week window with a workforce we couldn't scale fast enough. We needed throughput that didn't depend on how many people showed up on a given Tuesday."
— Priya Mehta, SVP Supply Chain Operations, Vantara Retail Distribution
Integration Timeline
Inventory topology mapping
RoboFleet AI scans 680,000 SKUs across 5 temperature zones. Slotting optimization reduces average travel distance by 41%.
Seasonal surge configuration
Fleet scaled to 38 AMRs. Holiday pick profiles pre-loaded. Surge capacity tested at 2.3x baseline throughput.
Returns processing integration
Reverse logistics loop integrated with OMS. Returns-to-shelf cycle: 4.2 hours vs. 18 hours prior.
Full operational handover
All zones live. Black Friday simulation run: 11,800 units/hour sustained for 6 hours without throughput degradation.
Results — First Full Quarter Post-Deployment
Vantara processed 4.1M units in Q4 — 8% above target — with 88% fewer seasonal hires.
See what the same deployment means for your facility.
Kessler Drivetrain Systems
220,000 sq ft · Detroit, MI · Tier-1 Automotive Assembly
The Problem
"We were running a 1994 tugger train system on a 2024 production schedule. Every time we missed takt, the downstream consequence ran six stations deep. Our floor supervisors were spending 40% of their shift chasing material shortages instead of managing quality. We couldn't retool the line — but we had to fix the material flow."
— Marcus Brandt, Plant Director, Kessler Drivetrain Systems
Integration Timeline
Assembly line topology & ERP integration
RoboFleet engineers map 22 assembly stations across 3 production halls. SAP PP/DS integration confirmed in 31 hours. Zero line stoppage during survey.
Material replenishment loop configuration
18 AMRs configured for kitting and sub-assembly delivery. Average station wait time for materials reduced from 12 min to 90 sec in simulation.
Line-side parallel validation
Robots run alongside manual tugger trains. Delivery accuracy: 99.9%. Zero line stoppages attributable to AMR error.
Production halls A & B cutover
14 of 22 stations transitioned. Takt time compliance improved to 97.3%. Forklift incidents in affected zones: zero.
Hall C cutover + scrap loop integration
Full facility live. Scrap and rework material collection automated. Floor traffic reduced by 62%.
Results — 6 Months Post-Deployment
Kessler eliminated 7 quarterly OSHA incidents and recovered $2.4M in annual labor cost.
See what the same deployment means for your facility.
What does 3.2x throughput look like in your facility?
Enter your current pick rate, shift structure, and labor cost. The ROI calculator returns your projected payback period, throughput gain, and first-year savings — specific to your operation.
No form submission. No sales call required. Results in under 60 seconds.